Strengthen Packaging Assurance with Pacorr’s Drop Tester Solutions

Packaging plays a vital role in modern product distribution. In the age of e-commerce, global shipping, and high consumer expectations, it’s no longer enough for packaging to look good—it must protect. Damage during transportation can lead to product returns, increased costs, and damage to your brand’s reputation. One of the most effective ways to test packaging durability is by using a Drop Tester.

At Pacorr Testing Instruments, we offer advanced drop tester machines that simulate real-world drops to help manufacturers evaluate packaging strength and performance. Built with precision and designed for ease of use, our drop testers are trusted by professionals across industries to safeguard their packaging strategies.

What is a Drop Tester?

A Drop Tester is a mechanical device used to simulate the effects of free-fall drops on a packaged product. It replicates the impact a package might endure during handling, shipping, or warehousing. The tester allows operators to drop packages from different heights and orientations—such as flat, edge, and corner—to assess how well the packaging protects its contents.

Drop testing is essential in both the design and quality control phases of packaging. It helps manufacturers improve package strength, reduce product damage, and meet compliance with international shipping standards.

Why is Drop Testing Important?

Transportation environments are full of unpredictable handling conditions. Packages may be dropped during loading, delivery, or storage. Without a robust testing process, companies risk sending fragile or valuable products in packaging that hasn’t been properly validated.

Drop Testing Offers Key Benefits:

• ✅ Verifies packaging reliability

• ✅ Reduces return and replacement costs

• ✅ Enhances customer satisfaction

• ✅ Supports regulatory compliance

• ✅ Optimizes material use and packaging design

By identifying packaging weaknesses early, manufacturers can correct flaws before launching mass production, saving time, resources, and reputation.

Common Industries Using Drop Testers

Drop testing is used across numerous sectors, including:

• E-commerce & Retail: Ensuring packages survive rough last-mile delivery.

• Consumer Electronics: Protecting delicate gadgets and hardware.

• Pharmaceuticals: Preserving the integrity of sensitive medications.

• Food & Beverage: Preventing leaks and breakage in transit.

• Automotive & Industrial Goods: Ensuring secure transport of heavy parts.

• Furniture & Appliances: Testing bulky items that undergo multiple handling cycles.

If your business ships products, drop testing can significantly improve your packaging reliability.

Drop Testing Equipment Offered by Pacorr

Pacorr manufactures and supplies a variety of drop testing machines designed to meet diverse packaging needs. Whether you’re working with lightweight cartons or industrial crates, we have the right solution.

1. Manual Drop Tester

This is a reliable and cost-effective option for smaller production lines. It allows operators to manually lift and release the package.

Key Features:

• Adjustable drop height (up to 1.5 meters)

• Simple mechanical operation

• Rugged steel frame for stability

• Suitable for small and medium cartons or boxes

2. Motorized Drop Tester

Ideal for labs and high-volume testing, this version automates the lifting and release mechanism, improving consistency and operator efficiency.

Key Features:

• Digital height control

• Automatic drop mechanism

• Enhanced repeatability and safety

• Suitable for packaging validation in regulated industries

3. Edge, Face, and Corner Drop Tester

This advanced tester simulates real-world package drops by allowing tests in multiple orientations—face, edge, and corner.

Key Features:

• Multi-directional drop simulation

• Sturdy support arms and clamps

• Conforms to ISTA, ASTM, and ISO standards

• Perfect for fragile and precision-packaged goods

4. Custom Heavy-Duty Drop Tester

Designed for large or heavy packaging, this model can be customized to your specific dimensions and weight requirements.

Key Features:

• High load-bearing capacity

• Extra-wide platform

• Reinforced structure for industrial packaging

• Great for furniture, appliances, and auto parts

Compliance with International Standards

All Pacorr drop testing machines are manufactured in alignment with globally recognized packaging test standards:

• ASTM D5276 – Drop testing of filled containers by free fall

• ISO 2248 – Vertical impact testing of complete transport packages

• ISTA Series – Shipping performance tests used in global logistics

This ensures your packaging will meet both safety and compliance requirements for international shipping and product protection.

How the Drop Testing Process Works

1. Prepare the Package: Use the final product packaging, including all cushioning and fillers.

2. Set the Drop Orientation: Choose from face, edge, or corner drop depending on your testing goals.

3. Adjust the Height: Based on product type or testing standard, set the required drop height.

4. Execute the Drop: Release the package from the platform in a free fall.

5. Inspect for Damage: Examine the product and packaging for breakage or structural failures.

6. Record & Analyze: Document the test results for quality control and packaging development.

This process allows packaging teams to make data-driven improvements and mitigate the risk of product damage during distribution.

Why Pacorr?

Pacorr Testing Instruments is a trusted name in quality assurance and testing solutions. We combine technical innovation with real-world experience to deliver equipment that meets industry demands.

What Sets Us Apart:

• Durable Construction: Built to withstand frequent testing

• Accurate & Reliable: Precision-engineered for consistent results

• Custom Options: Configurable for your exact packaging dimensions

• Global Standard Compliance: Aligned with ASTM, ISO, and ISTA protocols

• Full Support: From consultation to installation and training

Whether you ship fragile electronics or industrial components, we offer a drop tester tailored to your needs.

Final Thoughts

Packaging plays a critical role in product safety, and validating its performance should never be left to guesswork. With a Drop Tester from Pacorr, you gain the ability to test, validate, and refine your packaging before it ever leaves the facility. This leads to fewer product returns, greater customer satisfaction, and improved operational efficiency.

Explore our full range of drop testers today at www.pacorr.com or contact our team to find out which solution is best suited for your products.